Fermentis, a world-leading manufacturer of active dry yeast for beverages, has recently completed significant upgrades to its production facilities and packaging lines at Algist Bruggeman, one of its major production plants in Ghent, Belgium.
The developments were designed and built to meet strict quality, traceability and logistical requirements with the goal of improving the microbiological quality of brewing yeast, and better servicing Fermentis customers around the world.
“We are thrilled to see the results of another big investment in our future: a brand-new production line in one of our key factories of the Lesaffre Group. This new facility has allowed us to raise the quality of our yeast to new standards, unheard of in the industry,” stated Stéphane Meulemans, General Manager at Fermentis.
Key components of the project include:
- Existing yeast production workshop upgrades.
- New state-of-the-art machinery and dry yeast transport and cleaning equipment.
- Fully cleanable production lines in both humid and dry conditions, to reduce possible cross contamination.
- Additional quality control checks to eliminate any leaks, soft bags or labelling errors including an intelligent camera system.
- A self-storage system featuring robot cells for automatic packaging, transport and intermediate storage.
- Innovative new packaging updates, including easy-to-open features, unique QR codes for improved product traceability, and on-demand customisable secondary label printing to meet market- or customer-specific requirements.
Geert Van Renterghem, General Manager at Algist Bruggeman, said the quality of the innovations was a result of collaborative teamwork within Fermentis.
“A well-functioning team has the power to achieve extraordinary results. And this has been my overwhelming experience with this project. The collaborative spirit is a hallmark for our organisation, driving cutting-edge advancements in the quality of our end products, exceptional customer service and responsible resource management. Our commitment to sustainable energy and water use underscores our dedication to protecting and preserving the planet.”
