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This week I look at methods to reduce oxygen in your finished beer. Oxygen is known to negatively impact beer flavor and long term stability. While oxygen is widely used at the beginning of fermentation to aid in yeast growth, the yeast effectively scrubs virtually all of the oxygen out of the beer during fermentation. […]
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While I love the pure expression of malt, water, hops, microbes, barrel, and time... fruit can make a fantastic addition to a barrel-aged sour. From a "sales" standpoint it is also easier to explain the difference between beers with fruit, than those with subtle differences in grain bill or microbes. Most people know they like cherries, plums, and raspberries... they may not know they enjoy horse blanket, minerality, or rubbery notes. 

This is the third in a series of posts updating my thoughts from American Sour Beers ten years ago. The two beers featured below (Jammiest Bit and Fruit of Many Uses) were both part of the first shipment of the Sapwood Cellars Out of State Shipping Club. Memberships for that shipment are closed, but you can still sign-up now for the next shipment fall 2024 ($146/shipment including shipping). Bottles of both are still available at the tasting room!


Sourcing Fruit

I would almost always rather use fresh in-season local fruit over a puree, juice, freeze-dried, concentrate, and especially natural extract. Local produce tastes unique, meaning a beer that doesn't taste the same as one brewed on the other side of the country or by a larger brewery. You'll get a more complex character from having beer in contact with the stems, skins, pits etc. Working with farms, orchards, and vineyards "fits" the narrative of an artisanal product... making it look good on social media too! Not to mention our fruiting tanks (without conical and glycol jackets) work best with whole fruit rather than purees.


Talking directly to farms and orchards at farmer's markets is a great place to start. Tasting things, chatting about what sort of capacity (and excess) they might have. Sometimes you can get a good deal on seconds... but for me these often aren't worth it since it can take a lot of time and effort to sort them (going rotten before they are all ripe) and cut-out mold etc. 


We've used IQF (Individual Quick Frozen) fruits several times with great results. For smaller batches I've just gone to supermarkets, found a product I like the flavor of... and bought out a couple locations. Online specialty purveyors like Northwest Wild Foods have weird things you might not find locally, like honeyberries. For lager batches we've ordered from Coloma Frozen Foods, but don't do it regularly as refrigerated shipping is expensive. Recently we've been getting our raspberries from Twin Springs Fruit Farm (which freezes their own). Using high-quality frozen fruit is something great lambic breweries do, and it allows to extend the fruiting season so you don't have to have enough tanks for all of your fruit beer at once!


That said, not all fruits are available locally. You can certainly source whole fruits from a good local produce supplier (and we have), but purees have their place too... especially in "smoothie" type sour beers. That said, there is no magic bullet on sourcing them. We've used Oregon Fruit, Greenwood Associates, Kerr/Ingredion, Asceptic Fruit Purees, Hop Havoc, Boiron, FruitGuild, and Araza. None of them are "always good" and none of them are always bad. It's often about preference. For example, Oregon Pineapple is thin, closer to juice, great for an IPA where you'll drop out the solids. Araza Pineapple is much thicker, perfect for a smoothie sour. Both taste great. 


Frozen wine grapes are another great option, either juice or must. Again, I love working with local vineyards (Crow Vineyard and Winery has been especially nice to work with), but that isn't always an option! We've had good luck with Grapes for Wine and Wine Grapes Direct


The only concentrates I've enjoyed are "freeze" concentrates (the wild blueberry and raspberry from Greenwood Associates are great). I've disliked the flavor of all of the standard high-concentration "boiled" concentrates which end up tasting like caramel, and are so thick that they are difficult to mix with beer. Granted, after an early batch with concentrates from Kerr we really haven't tried any more. On the other hand, Kerr's NFC (Not From Concentrate) raspberry juice was terrific, so I suspect the issue was the concentration. 

Freeze-dried fruit can be a pretty good option for tropical fruits like mango. I've yet to find a mango puree that didn't taste cooked. The freeze-dried stuff tends to have a brighter "mango popsicle" flavor. It can be pricy, but there is a lot of flavor pound-for-pound. North Bay Trading generally seems to have the best bulk pricing. 


Processing

We have a chest freezer at the brewery so we can keg fruit when it is ready, but not necessarily have to go onto it immediately. Freezing the fruit also helps break the cell walls allowing better/quicker contact and refermentation. Just make sure to line your freezer with cardboard so the bags don't stick to the interior. That's all we do for berries. Freeze them, let them thaw in the tank, then transfer beer on the next day.

When it comes to larger fruits (e.g., stone fruit like peaches and nectarines) we'll manually quarter them and discard the seeds/pits. In an ideal world we'd selectively process and freeze the fruit on a flow basis as it reached peak ripeness.

I've never had good luck with fermented citrus, so for limes, lemons, oranges, and grapefruit we use the zest. We use a Starfrit Electric Rotato Express. It struggles a bit on really large grapefruits, and we go through a couple a year as they just aren't sturdy enough for a "production" environment. 


There is some science that cherry stems have glycosides that Brett can work on to free fruity aromatics... but in practice I find they add a "stemmy" flavor that reminds me of dried leaves. I like the pits though. Obviously nice to find a source that has your preferred processing so you don't have to do it!

However you process the fruit, purge the tank with CO2 thoroughly before transferring beer in. This will help ensure the brightest, freshest, fruit expression possible!


Reyeasting

We usually repitch rehydrated (with StartUp/GoFerm) wine yeast along with the fruit to ensure a rapid refermentation, scavenge oxygen, and enhance the fruit character. While our sour beer production area has "light" HVAC, we don't have jackets for our fruiting totes (Flextanks). As a result, we'll change our yeast depending on the seasonal temperature. Usually using more heat-tolerant red wine strains in the summer, and cool-loving whites in the winter. 

We also add a small amount (5-7 PPM) of hop extract to prevent additional acidification if the beer is already sour enough for our tastes. See my article on hopping sours for more details.


Fruit Contact Time

I've slowly come to be an advocate for relatively short contact time, enough to ferment out the sugars, but not much more. This is especially true of raspberries (which develop a "seedy" flavor from extended contact). I've also heard strawberries as a quick-contact to reduce the phenolic "plastic" flavor they can develop. Although I've also read that can be varietal specific, and others claim freeze-drying can help mitigate. 

If I'm aging a beer on raspberries and another fruit that I prefer longer contact, I'll do that separately in two totes. That way we can keg off the raspberry after 10-14 days, while the cherries, wine grapes etc. have a little more contact time (1-2 months). They we blend them together. This could also be accomplished sequentially by racking the beer off of the raspberries and then onto the cherries. 


Separating Fruit and Beer

Our Flextanks have stainless steel filters from Utah Biodiesel Supply fitted over the racking arms with stoppers. A false bottom would likely work even better, but with a slow transfer we haven't had many issues with whole/pieces of fruit. The lone one I remember causing havoc with chunks of frozen mango that totally disintegrated. 

Second Use Fruit

With all the time and effort of getting the fruit and processing it, we often try to get a second beer out of it. Second use fruit is more subtle, allowing a more "beer-forward" balance. You could likely get similar results from ~25% of the fruiting rate, but second use fruit is easier (and free)!


We'll often just push in a single keg of sour beer onto the fruit from a whole batch to "rinse" it. This gets a big fruit character and it's an easy way to make a unique one-off

We'll do a whole new batch onto especially high fruiting rate beers. For example when we did 4 lbs/gal of raspberries in Throwing Hearts with Other Half, we went onto the fruit with a sour red along with vanilla beans to make Galactic Swirl.



For Fruit of Many Uses, we racked the beer sequentially into each tote after a previous beer. Getting Chardonnay grapes (from Field Learning, our Bissell Brothers collab) before going into barrel, followed by raspberries, then cherries (both from Jammiest Bit), and white nectarines (Polite Company). 

We haven't tried it, but I know some brewers who will knock-out fresh wort onto spent fruit as a way to get fruit flavor along with a strong house culture. 

No matter your technique, be extra mindful of limiting oxygen exposure as you won't have refermentation to scavenge oxygen.

Jammiest Bit

Barrel #71 Golden Strong #3 (Pils, 2-row, Chit, Wheat malt, and Flaked Wheat to 1.056 with aged Celia and Lemondrop pellets). Primary fermentation with 58W3 and some microbes from a blend of older barrels that was primarily Yeast Bay Mélange (but also various dregs from Oxbow, Jester King, and Backacre). Then aged 17 months in a second-use Malbec barrel. The culture in the barrel itself was originally derived from a De Garde bottle. 

Barrel #36 Marylambic #7 (Weyermann Barke Pilsner, Flaked Wheat, and Chit to 1.044 with .5 lbs/bbl aged East Kent Goldings). Primary fermentation T58. Then aged 13 months in a third-use Pinot Noir barrel. The microbes in the oak were originally from dregs from two Floodlands bottles. 

Racked into two totes one with 150 lbs Twin Springs Raspberries and the other with 150 Baugher's Orchard Sour Cherries. Both frozen and thawed. Each received 10 g of HopSteiner Alpha Extract, and fresh 71B for refermentation. 


Tasting Notes

Smell - Mix of fresh berries, raspberries more than cherries. Not a hugely complex funky or "Brett-forward" beer, but there is a little lemon and hay Barrel character is hidden behind the fruit as well. 

Appearance - Crystal clear, brilliant red-purple. Light-pink head fizzles quickly, but stays as a thin covering.

Taste - Cherries come through more on the palate. Good fruit intensity, still really fresh/vibrant. Firm acidity, slight sharpness from the malic acid of the cherries? Again not an especially complex or funky beer, but it’s a showcase for good fruit. The Baugher's cherries without stems seems to have been a good choice. A bit sweet which lends a more Flemish Red lean rather than Lambic or Saison.

Mouthfeel - Medium-high carbonation. Medium-light body. 

Drinkability - It grows on me as I drink it and my palate gets used to the acidity.  Good blend of fruit, bright flavor, I just wish the base beer was a little more interesting. 

Changes for Next Time - Wouldn’t mind depitted cherries to make sure we are getting good extraction.

Fruit of Many Uses

Base Beer: Belgian Pale #3

78% Murphy & Rude Virginia Pilsner

18% Murphy & Rude Wheat Malt

4% Murphy & Rude Vienna Malt

OG 1.047

.5 lbs/bbl 5-year-old Australian Summer Hop Pellets

Primary Yeast Lalvin 71-B

Microbes from Chardonnay Grape tote (originally a Bissell Brothers house souring culture they sent for the collab).

Then aged in a third-use Cabernet Sauvignon (microbes originally from Modern Times House of Sand) and Barrel #41 fourth-use merlot barrel for 11 months (microbes in barrel included East Coast Yeast Senne Valley, Bokkereyder dregs, Mad Fermentationist Saison, Casey, and Afterthought dregs)

Racked sequentially onto 150 lbs Twin Springs Raspberries, 150 Baugher's Orchard Sour Cherries, and 250 Twin Springs White Jade Nectarines. 


Tasting Notes

Smell - The berry leads, more cherry than raspberry. Earthy hay, candied fruit salad. The nectarines and grapes don’t shine in the aroma, but they help to send it in a direction that isn’t one-note “berry.” Almost apricot brandy as it warms. I don’t taste anything off from the pits, seeds etc. 

Appearance - Carbonation seems a little low. A hard pour results in only a two-finger white head. A few bubbles rising through the pale body. Good clarity. 

Taste - Pleasantly tart lemony acidity, without being harsh. The nectarine comes through more distinctly on the palate. Finish is berry again, but light, bright, and juicy finish. Non bitterness.

Mouthfeel - Medium carbonation, could be spritzier. Smooth, no astringency. Light body, without being thin. 

Drinkability - Really complex with the different fruit notes coming in and out of awareness. 

Changes for Next Time - The Chardonnay is mostly lost, would be a better feature in a plain beer or maybe light dry hopping. 

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This week I take a look at yeast autolysis which is the decomposition of yeast, and how it affects beer flavor as your beer ages. Yeast Autolysis The word autolysis literally means self-destruction, and yeast autolysis is the final stage for a yeast cell life where the yeast cell wall literally bursts open and releases […]
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This week I provide an overview of water and its use in beer brewing. While water chemistry is considered by some to be an advanced topic, it makes up 90% of most beers and has a tremendous impact on your finished beer. Why Water Matters In blind tasting tests, changes to the water used in […]
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This July marks five years since I left my day job with the federal government to brew full-time. We filled our first barrel with mixed-fermentation saison before opening the tasting room at Sapwood Cellars. Since then, we are up to 80 oak barrels with a dedicated suite for mixed-fermentation. So, I thought it would be a good time to sit down and reflect on the lessons that Scott and I have learned over the years! The things we got right, the things we got wrong, and where we are going from here!

Luckily, we've had a pretty good run so far! We've cultivated a great group of supporters in our Wood Club. Neologism (gin-barrel-aged Cascade/Simcoe Cryo dry-hopped pale sour) was named one of Craft Beer & Brewing's Top-20 beers of 2022 by way of winning a massive blind tasting. Despite the pandemic we've been able to modestly expand (production, staff, and space)! We're even shipping beers around the US through Tavour!

I recently realized that Google discontinued Feedburner in 2021... which is why you haven't gotten an email from me in a while. I've changed The Mad Fermentationist over to a new email service, so if you've signed up you should get emails for new posts going forward! If you want more emails from me, I write the near-weekly Sapwood Newsletter (with details on new beers often including info on ingredients, process, and equipment)!



The Things We Got Right

Diverse Microflora - It is certainly simpler to have a single "house" culture. It allows for relatively worry-free blending, but doesn't leave as much room for unique flavors. Maintaining multiple cultures, we have to worry about the microbes from one barrel over-attenuating in the bottle if they are more attenuative than others in the blend. However, the variety of flavors expressed and the options for blending is worth the effort at our scale. We've been even happier since we started selecting our favorite barrels and using them to inoculate subsequent batches. Now we can select which character fits a pale sour vs. a sour red. 

Last week we blended our second batch of Growth Rings (three year blend). To ensure all the microbes have time to get to know each other, we blended the four barrels (all different pale base beers) into a tote. They'll sit there for a couple months to ensure the gravity is stable before priming and bottling. 



Balancing Planning and Creativity - We started 2023 with a rough timeline of the 20 or so barrel-aged mixed-ferm we'll release. However, when we fill barrels there generally isn't a specific plan for which barrel will be in which beer. Pale, wine-barrel-aged beer can be delightful on it's own, or serve as a great base of fruit, herbs, or dry hopping. When we taste them, we get to decide what will make the best possible beer. However, it's also nice to have unique bases/barrels earmarked for a particular purpose. Some examples of those include Opulence (sour red with dried sour cherries in the bourbon and red wine barrels), a Brett'd Belgian Tripel in Calvados (apple brandy), or Port barrels for There Are No Edges (Vin de Céréale).



Tracking Barrels - Using Google Sheets has worked out well for us. I can sort based on fill date, final gravity, base beer etc. It allows me to sit on my couch at home and look at what beers we have in need of fruit, blending, packaging etc. Barrels still fall through the cracks (nothing is more heartbreaking than tasting a barrel that is old/stale and seeing a note about how good it was six months ago). Sometimes a beer is delicious, it just doesn't fit into a blend.



Blending with Others - Whether it is our tasting room manager (Spencer), Lead Brewer (Ken), homebrewing friends, fellow brewers (e.g., the brewers from Other Half for a collab) etc. Tasting barrels with other people helps improve your palate, riff on ideas, and make more broadly appealing results. We all have flavor "blind spots" and it is a good idea to have other people looking too. It's fun to riff off other people's ideas and come up with flavor combinations that neither of you would have made on your own. 



Packaging - Our general approach to packaging has been a big success... once we started measuring the dissolved CO2 in the beer rather than relying on time/temperature/pressure. We blend barrels or transfer fruited beers to our blending tank and cold crash. The day before bottling we'll push in sugar (boiled in water) along with Premier Cuvee champagne yeast (rehydrated with a small amount of Start-Up/GoFerm nutrient). We then carbonate the beer to ~2 vol of CO2, with the sugar and yeast taking the beer the rest of the way. We fill on a bottler (XpressFill) that purges and counter-pressure fills. So far it's resulted in relatively quick/clean refermentations with reliable carbonation. 



The Things We Got Wrong

Not Allocating Time - It is easy to put-off barrel-aged beers for more pressing concerns. When there are DIPAs to dry hop, Pilsners to can, and excises taxes to exercise the sour beers are often pushed to the side. It's rare that a week or two of aging in one direction or another makes a dramatic difference... but it's hard to get the most out of a barrel program if it is always at the bottom of the priority list. We're getting better at it, but I still wish from the start I'd blocked off a specific time/day each week to taste barrels, trial blends, source ingredients, prop microbes etc. 



Over-Correcting - Initially we weren't getting enough acidity in some of our beers, so we started pulling levers... colder rinsing barrels, lower hopping rates etc. Then our beers started becoming too sour, so we started veering back in the other direction. Managing a barrel program is like driving a cruise ship, it is difficult to pivot quickly! It's difficult to step back and tell if there is something causing one specific batch from being too sour (or not sour enough) or if there is a systemic issue. 

I think we would have been well served to do a better mix starting early (some barrels cold or no-rise, more with just Brett etc.). This would have given us more options when it came to blending over- or under-soured beers. 



Appreciating the Impact of Fruit On Acidity - Early on to help out some of those under-acidified beers, we went onto fruit. I was surprised how little additional acidity they picked up from refermentation. Sure adding a really acidic fruit (e.g., black currants for Fellow Feeling) contributed acidity, but just refermenting on wine grapes or peaches did not. However, as our cultures "matured" we suddenly had beers dropping from a tart pH of 3.5 to an obnoxiously-acidic 3.0 after going onto the fruit (2.8 pH was the lowest I measured). That's despite pitching rehydrated wine yeast to ensure a healthy and quick refermentation. 

I thought maybe our resident lactic acid bacteria were becoming more hop tolerant, and the dilution of the beer with fruit was allowing them to kick into action. To test this we began adding a small amount of hop extract with the fruit (we use a 20% alpha extract from Hopsteiner). Our fruited beers stopped dropping pH nearly as much, and as an added benefit the head retention improved considerably. 



Hot Side Hopping - I didn't appreciate how much of the classic funky lambic/saison profile originates with the hops. While we've always used a "restrained" dose of aged hops at the start of the boil (~.5 lbs/bbl), that just wasn't enough to give the beers the aromatic depth I was looking for. Recently we've been experimenting with a similar size whirlpool addition of cold-stored hops. So far the results are promising! I should have noticed that many of my favorite homebrewed Brett Saisons had big whirlpool additions and/or dry hopping... but those were all relatively quick turn-around and not barrel-aged. I'm glad Scott and Ken pushed to age some of our pale ales (pre-dry hopping) in barrels, an idea I wasn't excited about... but the results have been really delicious!

Where We Are Headed

Barrel-aged sour beer seems to be a wide/shallow market at the moment. The people who love them are still searching them out, but the average beer drinker seems to have moved on to less "challenging" more "reliable" styles. It's hard to know how much the rapid expansion of the segment played into this loss of interest. I've heard of quite a few breweries down-sizing or eliminating barrel-aged sour beers... Luckily we still have 150 people in our Wood Club, which is a great way for us to get these beers into the hands of our biggest supporters and a base-level of sales for eight releases a year. We're aiming to make our mixed-ferm beers more "delicious" the sorts of beers that people want to drink a whole bottle of, not just drink an ounce or two at a share. 

However, as we've ramped up the mixed-ferm bottle release schedule (2019 - 8, 2020 -11, 2021 - 13, 2022 - 16, and hopefully ~20 in 2023) we occasionally have bottles to spare. Rather than distribute them locally, we've partnered with Tavour (which ships to many states).  They just released Homegrown Rule, a "Marylanbic" base with homegrown lemon verbena (from my yard) and pineapple sage (from Ken's garden). It's tart and snappy, with plenty of our house microbe character, augmented by the citrusy-green notes of the herbs. 



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This week I take a look at the recent trend towards lagers in Craft Brewing. While they certainly won’t replace IPAs in the US Craft Beer market, we’re seeing more finely crafted lagers entering the market in the past few years. Craft Lagers on the Rise IPAs continue to absolutely dominate the Craft Beer market, […]
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This week I present a design case study for developing a Marzen beer recipe. Along the way I describe my thought processes as I work through creating and brewing a new recipe. Designing a Marzen Beer Before I start a new beer, I sit down and describe what I’m trying to accomplish. This beer was […]
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